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New routine maintenance project of automatic winding machine
Let the automatic winding machine run normally, and the daily operation process should be as harsh as possible and properly used according to technical standards. During the whole operation process, attention should be paid to supervision and maintenance, and the automatic winding machine must be inspected on time and maintained well. On the one hand, the purpose of doing that is to better eliminate some problems and avoid the common problems of automatic winding machine, so that it can be trusted to run. In terms of how long it will take to carry out maintenance work, we must also manage the decision according to the automatic winding machine method and the geographical environment
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The maintenance work of automatic winding machine mainly includes the following aspects:
1. Clean the winding machine
Immediately clean the dust and oil stain outside the automatic winding machine. If there is a lot of dust in the surrounding environment, it can be removed once a day.
2, check and clear the winding machine terminal block.
Check whether the wiring screws in the terminal block are loose and burned.
3. Check every fixed screw on the winding machine mechanical equipment.
It is important to have vertical legs, screws for the end cover of rolling bearing and screws for the cover of roller bearing, etc. If screws are found loose, tighten them immediately.
4, check the winding machine drive.
Check the drive belt disc and coupling of automatic winding machine to see whether they are cracked and damaged, whether they are firmly installed, and whether the belt and its connecting buckle are intact.
5, automatic winding machine start mechanical equipment inspection.
It is necessary to immediately remove the starting mechanical equipment of the automatic winding machine, clean the isolating switch, and check whether there are any burning scratches on each wiring part of the equipment and whether the connector is of high quality.
6, regular maintenance of winding machine roller bearing machinery and equipment.
Roller bearing machinery and equipment should be removed immediately after being used for a certain period of time, and grease or lubricating grease should be removed. The specific frequency of cleaning and oil change operation depends on the operation of automatic winding machine, working environment, cleaning operation procedure and lubricant type. Under normal circumstances, the automatic winding machine must be cleaned and replaced with grease after being used for 1-2 quarters. If the temperature is relatively high, or the surrounding environment is poor and there is more dust, it is necessary to remove and change the oil frequently.
7. Check the cable sheath condition of automatic winding machine.
The dryness of automatic winding machine will damage the professional ability of cable sheath raw materials, so it is very important to keep the motor winding dry at all times. If the working environment of automatic winding machine is humid or there is corrosive acetylene gas, it will damage the raw materials of electric cable sheath. The common problem is the difficulty of winding grounding system, that is, the cable sheath is damaged, which leads to the collision between a part of the induction electrification and the metal composite material such as the casing, which can not be induced electrification. This kind of common problems will not only harm the operation of automatic winding machine, but also seriously threaten personal safety. Therefore, under the condition of using automatic winding machine, it is necessary to check the grounding resistance frequently, and pay attention to whether the grounding system of automatic winding machine casing is reliable.
8, automatic winding machine after running for a full year, be sure to conduct a major overhaul.
The purpose of overhauling the automatic winding machine is to better check and maintain it thoroughly, and to immediately select the electronic devices that are lacking and worn out in the automatic winding machine. Completely solve the dust and waste inside and outside the automatic winding machine, check the condition of the cable sheath of the equipment, remove the prefabricated components of the roller bearing, and check the abrasion of the prefabricated components of each component. If problems are found, they can be dealt with immediately. If there is no illegal operation in the whole process of using the automatic winding machine, it is usually properly maintained. If common problems are found and dealt with immediately, the service life of the automatic winding machine is still relatively long.
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