A Brief Discussion on the Types of Automatic Winding Machine Manufacturers' Winding Machine Tension Payoff Racks

Employees in the electrical industry are familiar with processing equipment such as automatic wire winding machines. The technical requirements of the electrical industry increase with the application of products, while the technical requirements of wire winding machines increase with the requirements of the electrical industry. In recent years, domestic manufacturers have made continuous efforts to invest in new technologies, which have greatly improved the model, function, and accuracy of wire winding machines. In order to meet the processing requirements of modern enameled wires, New requirements have been put forward for the design of automatic winding machine manufacturers. Below, the manufacturer of Zhongshan Weiding fully automatic winding machine will briefly explain that the tension release rack of the winding machine can be roughly divided into 5 categories according to the different application wires:

1. Precision electronic tensioners are important applications in the winding site of fine and ultra-fine wires.

2. The magnetoresistive tension device is mainly used in the processing of circular wires ranging from 0.1 to 0.5.

Wool felt friction type tensioner, which has a wide range of applications and is generally used in situations of medium and thick thread.

4. Magnetic powder clutch type tensioner has a wide range of applications and is easy to control with high accuracy. Generally used in medium thick wire and flat wire laying situations.

5. Air pressure caliper type tensioner, which applies the principle of automotive brakes to generate tension and controls the magnitude of tension by adjusting the air pressure. This type of tensioner can generate a large amount of tension, mainly used in flat wire, copper strip, and copper foil processing applications.

Pneumatic tension device, which is a common tension mechanism, is generally used in transformer winding machines. So what is its working principle? It mainly applies a certain amount of air pressure to the brake piston, and then the piston compresses the brake disc to generate a certain braking torque, which is converted into tension through the release shaft. Secondly, there is an electromagnetic tensioner. From its name, we can see that its principle is to apply electricity to a magnetic coil to generate gravity, and then cause the rotating axis to generate tension under the influence of gravity. This type of tensioner has strong controllability and is mainly used in high-precision tension adjustment or high demand winding situations. We must pay special attention to it.

Another type is the friction type tensioner, which should be well understood by everyone. Its implementation principle is also very simple, mainly through the damping coefficient of the friction material to achieve rotational damping. Its structure is also very simple. This type of tensioner is generally used in winding situations where tension requirements are not very high. So what components are this type of tensioner composed of? Friction type tensioners are generally composed of friction materials, pressure springs, adjusting nuts, fixed discs, rotating discs, and other components. We still need to have a clear understanding of the tension mechanism of the automatic winding machine manufacturer's winding machine in order to better use vertical winding machines for normal production work.

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