Factors that cannot be ignored that affect the operation quality of winding machine manufacturers

We all know that the flatter the coil, the better its electrical and mechanical performance will be when the automatic winding machine manufactured by the fully automatic winding machine manufacturer processes it. However, in actual winding processing, there are often common problems such as uneven coils, overlapping and dropping wires at both ends. In fact, to make a flat coil, in addition to a high-precision winding machine, it also requires the cooperation of accessory processes. By enabling these two to complement each other, the resulting coil will be smoother and more refined. Below, we will briefly discuss several conditions required for winding flat coils:

Firstly, the program settings for the fully automatic winding machine manufacturer's winding machine. After purchasing the winding machine, users should be familiar with the functions and performance characteristics of the winding machine. After familiarizing themselves with the equipment's functional settings, they should start with simple coil winding and gradually master the equipment's setting skills and applications. Generally, when users purchase the winding machine, the manufacturer will provide technical training and on-site debugging, which many users do not pay enough attention to, The on-site training of the manufacturer's technical personnel is more user-friendly than the user's own understanding of the manual. Operators should practice and delve more to proficiently master the setting of the winding machine. The reasonable setting of the winding machine program is an important part of winding high-quality coils.

Secondly, there is no unified standard for the tension setting of the winding machine manufacturer's winding machine. Within the range of safe tension values for enameled wire, users should adjust according to their own product characteristics. The tension setting has a great impact on the quality of the coil. If the tension setting is too small, the coil wound will have problems such as bloating and inaccurate wire arrangement position. If the tension is too high, it can cause wire breakage and layer falling during multi-layer winding, Enamelled wire with the same wire diameter may have different tension requirements due to the limited number of materials. Generally, the tension of aluminum wire needs to be lower. Although copper wire is not easily drawn, it is not suitable for large angle wire passing. Excessive angle can cause problems such as paint explosion.

Common thin wire processing, we generally refer to wires below 0.3 as thin wires. When processing thin wires, it is common to encounter problems such as wire breakage, which often occurs during the start and stop process. Therefore, it is necessary to use the slow start and slow stop functions of the winding equipment to avoid pulling the wire apart.

Coarse wire processing is familiar to us, and it should be noted that the winding speed should be strictly controlled. Excessive speed can cause uneven coil arrangement, and tension can also fluctuate. Nowadays, copper prices have remained high, and many manufacturers have switched to using aluminum wire. It is also important to note that the tension requirements for the two types of wire are completely different. For the same wire diameter, the tension of aluminum wire only needs one-third of that of copper wire, This is also one of the main reasons why many users experience external insulation paint explosions. With the continuous improvement of the performance of the winding machine, let's talk about it again? The winding operation elements that are constantly changing directly affect the flatness and aesthetics of the coil, and cannot be ignored.

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