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How many main maintenance methods of automatic winding machines?
The failure classification of a fully automatic winding machine is nothing more than: electrical, machinery, transmission, pneumatic (if.) Among them, electrical parts are divided into strong and weak electricity. In the design, use and maintenance of its CNC systems, some considerations are considered to alarm the alarm of vulnerability and faulty parts. Protective instructions. Make the system power out of power or stop working to ensure security and prevent failure.
Full machine resetting method
Under normal circumstances, the entire automatic winding machine is caused by a whole machine error caused by instantaneous faults. It can use the hardware reset or the power supply of the system to remove the fault in order. If chaos is caused, the system must be initialized and clear. Before clearing, pay attention to the current data backup record. If the failure is still unavailable after the reset is initialized, the hardware replacement diagnosis is performed.
Preparation of trial operation procedures
Preparation of a reasonable program and running successfully is the basis for determining whether the function of the whole machine is intact and whether the winding parameter settings may cause the system failure or a certain function. Sometimes the failure caused by the user program error. The preparation of the trial operation program can be used to correct the error of the user program to ensure its normal operation.
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Make good use of various adjustable parts
Such as the tension of the winding, the screen voltage, and the adjustment of the adjustable parts such as the starting position, which is an effective method in maintenance. By regulating the adjustable components, some injuries are corrected. For example, a fully automatic winding machine that has been used for many years in a certain enterprise, its system display screen is dull, and it is normal after adjusting the screen power supply voltage.
Spare parts replacement
In the maintenance of the fully automatic winding machine, the component of the suspected failure was replaced with intact spare parts. After the maintenance personnel basically determine the cause of the fault, the diagnosis of the failure range can be used to quickly use the full -automatic winding machine to quickly put it in normal operation. Then return the bad components back to repair, which is currently a commonly used way to eliminate the failure method.
Improve environmental quality method
For some very strange faults, if the reasons are not found to use the exclusion replacement method, they often need to start with the surrounding environment. The environment is generally divided into two types, power and space. The power supply improvement can be used to use a voltage voltage isolation power to improve the fluctuations from the power supply. For some high -frequency interference from the power supply, the capacitor filtering method can be used. Through these preventive measures to reduce the failure caused by the power supply, increase and check whether the grounding is good It is also necessary. There are many reasons for spatial interference, dust, gas, etc., vain, vibration, etc. of the foundation, and spatial radiation interference. It is sufficient and requires experienced maintenance technicians and professional equipment to detect and maintain.
Maintenance information tracking method
According to the actual work of the fully automatic winding machine and the previous fault records, it can be found that the accidental failure caused by the design or production process defect of the fully automatic winding machine can be solved by continuously modifying and improving the system software or hardware. These modifications are continuously provided to maintenance personnel in the form of maintenance information. Through these customer feedback, the company can be used as a basis for failure to eliminate failure, correctly and thoroughly eradicate failure. Reasonable feedback by users is also a strong help for our company.
In short, the steps of fully automatic winding machine repair are to determine the real causes and faults as soon as possible according to the fault phenomenon. These fault treatment methods do not have strict boundaries when they are actually used. It may also be required to be carried out at the same time. Its effect mainly depends on the experience of maintenance technicians and its depth of understanding and grasp of system principles and structures. This is not only the quality that the maintenance personnel must have, but at the same time, they also put forward high requirements for maintenance personnel. Only in this way can the performance of the wires quickly find the cause of the fault and judge the fault position. In addition, in order to perform on -site surveying and mapping for certain circuits and parts, as a senior maintenance personnel, they should also have a certain ability to draw engineering drawings.
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